Electric car battery defective - how to act correctly
Important basic knowledge about electric car batteries
Life of electric car batteries
E-car battery – this is what the manufacturer's warranty brings
Battery test for electric cars – what are the benefits?
Battery repair for electric cars – this is how it works
Many vehicle manufacturers have now put their own repair centers for their vehicle models into operation in addition to the classic workshops. There you can have the battery of your e-car repaired. The procedure here is relatively complex:
- First, a high-voltage expert checks various values such as voltage and temperature within the battery. This way he knows which module of the electric battery is defective.
- If necessary, he then removes the defective electric car battery from the vehicle.
- The workshop employee then carefully opens the housing of the electric car battery.
- Before opening a special module, the employee measures the voltage between the battery housing and the module housing. Only at a voltage below 60 volts can he safely start repairing the electric car battery - and still needs special equipment with an insulated suit and gloves.
- Now the expert can remove the defective battery module and replace it with a functional one.
- It then adjusts the voltage within this module to the rest of the electric car battery.
According to trade media such as auto motor und sport, you usually pay between 1,000 and 5,000 euros for a new module if the repair takes place outside the warranty. In addition, there are the costs for the installation of the module.
Completely replace a defective electric car battery - this is how it works
If more than one battery module is damaged in your car, the entire battery must be replaced. However, the costs of replacing the e-car battery are very high. According to the magazine Auto Straßenverkehr, 7,000 to 30,000 euros can be due for the replacement battery of the e-car alone if the warranty has expired. The exchange is very time-consuming:
- First, the high-voltage expert has to open the vehicle floor.
- He uses a lifting table to remove the battery packs installed in it, which weigh a total of around 700 kilos.
- A new lithium-ion battery is lifted into the underbody. At Tesla, a replacement battery is temporarily added to the electric car while the old battery is retreaded.
- The replacement battery is connected to the corresponding charging and motor connections in the electric car floor.
- The workshop takes care of the disposal or recycling of the old electric car battery
Fun fact: Some vehicle manufacturers, such as the Chinese carmaker Nio, exchange the empty electric car battery for a swappable battery at special stations instead of charging the electric car. Here, of course, lower costs are due for replacing the e-car battery. In other countries, there are also special models for battery rental for electric cars – here, the driver pays a kind of subscription for the battery, so to speak.
This is what the insurance pays for a defective electric car battery
Precisely because of the high costs of a defective electric car battery, special e-car insurance makes sense. The all-risk cover of DA Direkt electric car insurance pays, for example, for battery damage of all kinds. It pays for the following aspects:
- The consequences of external events on the battery – for example, DA Direkt bears costs of up to 20,000 euros in the event of a lightning strike in the wallbox and costs for a new battery in the event of an accident.
- The costs for battery removal and battery disposal for e-cars up to an amount of 2,500 euros.